Manufacturing Process-1 — Summer 2021

What is the effect of nose radius on surface roughness and vibration while performing the turning operation?

Explain the function of positive and negative bake rake angle of single point cutting tool.

Explain the working and auxiliary motion in machine tools with schematic diagram.

What is a mandreal? Enlist different types of mandreals.

What does mean by taper turning? Write down the formula of taper angle. Enlist the various taper tuning methods.

Why does alignment test carry out on lathe machine tool? Explain any two alignment test with schematic diagram.

Differentiate between engine lathe, turret lathe and capstan lathe.

Write function of drilling machine. Enlist various drilling operation.

Discuss the effect of unequal lips of drill on hole quality.

Analyze and discuss the effect of cutting parameter on material removal rate and tool wear in case of lathe machine.

Sketch out the jig-boring machine with notation.

Differentiate between the gang drilling machine and multi spindle drilling machine.

Analyze and discuss the effect of speed and feed on hole quality and tool wear of drill.

Differentiate between the boring and reaming process.

Write working principle of the shaper and planner with suitable schematic diagram.1

Explain the basic method of milling (up and down milling) with schematic diagram.

Define term “Milling”. Enlist the various milling attachment method.

Enlist milling machine operations and explain any two.

Explain the hydraulic mechanism in shaper with suitable diagram.

Write down the limitation of broaching machine

What is dressing of grinding wheel? Which operation is required to change shape of grinding wheel?

Explain the standard marking system for grinding wheels.

Write down the limitation of sawing machine

Explain the Glazing and Dressing.

Explain centreless grinding process with neat sketch & standard work feeding methods for centreless grinding with neat sketch.